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Automatic Granule Weighing & Filling Machine for Bottles & Jars

Automatic Granule Weighing & Filling Machine for Bottles & Jars

Automatic Granule, Strip & Medicine Weighing and Filling Machine

 

Automatic Granule / Strip / Medicine Weighing & Filling Machine

The Automatic Granule, Strip & Medicine Weighing and Filling Machine is an advanced automatic packaging solution designed for accurate weighing, counting and filling of granules, strips, pieces, blocks, tablets, dry products and various free-flowing or irregular-shaped materials into bottles, cans, jars and other containers.

The machine is suitable for applications where accurate quantitative filling, high production speed, minimum product wastage and consistent filling accuracy are required. It can be integrated with automatic bottle/can feeding, weighing, filling, cap placing, sealing, labeling, coding and other downstream packaging operations to create a complete automatic granule filling line.

The system is widely applicable for pharmaceutical, nutraceutical, food, agriculture, chemical, animal feed and general industrial packaging applications.

Typical Applications

The automatic weighing and filling system can handle a wide range of granular, strip, piece and medicine products, including:

  • Pharmaceutical granules
  • Chinese medicine pieces and granules
  • Herbal medicines
  • Ayurvedic medicines
  • Nutraceutical granules
  • Tablets and selected solid dosage products
  • Medicine strips and packed strips
  • Fertilizer granules
  • Seeds and grains
  • Animal feed and feed premixes
  • Washing powder
  • Sugar cubes
  • Salt
  • MSG and seasoning products
  • Chicken essence
  • Melon seeds
  • Peanuts and snack foods
  • Rice and other grains
  • Hardware components
  • Small blocks and irregular pieces
  • Other granular and free-flowing products

Complete Automatic Granule Filling Line

Depending on the customer’s production requirements, the machine can be configured as an individual weighing and filling unit or as a complete automatic bottle/can packaging line.

The complete line can automatically perform:

Material Loading → Weighing → Filling → Container Handling → Cap/Lid Placing → Sealing → Labeling → Batch Coding / Inkjet Printing

Different equipment configurations can be selected according to the product characteristics, container type, filling range, production capacity and automation requirements.

Accurate Weighing & Filling

The machine uses a multi-head weighing system to achieve reliable and repeatable quantitative filling. Multiple weighing heads operate simultaneously, allowing the system to select suitable weight combinations and achieve the required target filling weight.

The filling system is suitable for a broad range of filling applications, with a typical filling range of:

10–1000 g

The number of weighing/filling heads can be selected according to the required production capacity and product characteristics.

Standard Technical Specifications

Parameter Specification
Filling / Weighing Heads 10 Heads Standard
Available Head Configuration 4–16 Heads
Filling Range 10–1000 g
Production Speed Approx. 25–35 bottles/min
Bag Filling Speed Up to approx. 65 bags/min with 10 heads
Container Types Plastic cans, paper cans, metal/iron cans and other suitable containers
Automation Automatic weighing, filling and container handling
Control System PLC + HMI
Machine Configuration Customized according to product and application

Actual speed and filling accuracy depend on product characteristics, target weight, container dimensions, material flowability and machine configuration.

Flexible Multi-Head Configuration

The machine can be supplied with different numbers of weighing/filling heads depending on the required output.

Configurations from 4 to 16 heads can be considered for different production capacities. A higher number of heads can provide increased weighing combinations and improved production output for suitable products.

This flexibility makes the system suitable for both medium-speed and high-speed automatic packaging requirements.

Automatic Container Filling & Packaging

The automatic filling system can be integrated with upstream and downstream equipment to create a complete packaging solution.

Depending on the customer’s requirement, the line can include:

  • Automatic product feeding system
  • Vibratory feeding system
  • Multi-head weighing system
  • Automatic bottle/can feeding
  • Bottle or can positioning system
  • Weighing and filling station
  • Automatic cap/lid placing
  • Capping or sealing machine
  • Induction sealing system
  • Labeling machine
  • Batch coding machine
  • Inkjet printer
  • Checkweigher
  • Reject system
  • Conveyor system
  • Collection and packing system

This modular configuration allows customers to select only the equipment required for their specific production process.

Suitable for Different Container Types

The automatic granule weighing and filling machine can be configured for different types and sizes of containers, including:

  • Plastic bottles
  • Plastic cans
  • HDPE containers
  • PET containers
  • Paper cans
  • Metal cans
  • Iron cans
  • Jars
  • Other customized packaging containers

The container handling system can be designed according to the container diameter, height, shape and production speed.

Reliable Industrial Automation

The machine incorporates reliable industrial automation components and control modules from reputed international or domestic brands.

The PLC, HMI, sensors, weighing components, motors, drives and other electrical/control components are selected according to the application and required performance.

The automated control system provides:

  • Stable operation
  • Accurate weighing
  • Easy parameter adjustment
  • Recipe management
  • Production monitoring
  • Fault indication
  • Machine status monitoring
  • Easy operator interface
  • Reduced operator dependency

Easy Operation & Maintenance

The HMI-based control system provides a user-friendly interface for setting filling weight, production parameters and operating conditions.

The operator can easily monitor machine status and adjust the required parameters from the touchscreen interface.

The machine is designed for convenient cleaning, inspection and routine maintenance, making it suitable for continuous industrial production.

Pharmaceutical & Food Industry Applications

The Automatic Granule Weighing and Filling Machine is suitable for pharmaceutical, food, nutraceutical, agriculture and industrial applications where precise quantitative filling of granular or solid products is required.

Pharmaceutical Applications

  • Ayurvedic medicines
  • Herbal medicines
  • Chinese medicine granules
  • Pharmaceutical granules
  • Nutraceutical products
  • Solid dosage products
  • Dry formulations
  • Healthcare products

Food Applications

  • Sugar
  • Salt
  • MSG
  • Seasoning
  • Seeds
  • Peanuts
  • Snack products
  • Grains
  • Dry food products

Agriculture & Industrial Applications

  • Fertilizer granules
  • Seeds
  • Animal feed
  • Feed premixes
  • Small hardware components
  • Industrial granules
  • Other free-flowing materials

Why Choose an Automatic Granule Weighing & Filling Machine?

An automated weighing and filling system offers several advantages over conventional manual filling:

  • High filling accuracy
  • Consistent product weight
  • Higher production output
  • Reduced product wastage
  • Reduced manual labor
  • Improved production hygiene
  • Easy operation
  • Repeatable filling performance
  • Flexible filling ranges
  • Easy integration with complete packaging lines
  • Suitable for multiple container formats
  • Customized automation options

Customized Packaging Solutions

Every product has different characteristics such as bulk density, particle size, flowability, moisture content, shape and weight. Therefore, the machine configuration can be customized according to the product and packaging requirements.

Multipack / Shree Bhagwati can provide complete granule weighing and filling lines with customized feeding, weighing, filling, sealing, labeling, coding and conveying systems.

The machine configuration can be selected based on:

  • Product type
  • Filling weight
  • Required production capacity
  • Container size
  • Container shape
  • Product flowability
  • Required filling accuracy
  • Number of filling heads
  • Automation level
  • Packaging line layout

Frequently Asked Questions

What products can be filled using an automatic granule filling machine?

The machine can be configured for products such as pharmaceutical granules, herbal medicines, Chinese medicine granules, fertilizer, seeds, grains, salt, sugar, snack foods, feed premixes, washing powder and various other granular or small-piece products.

What is the filling range?

The typical filling range is 10–1000 g, subject to product characteristics and the selected weighing system.

How many weighing heads are available?

The standard configuration is 10 heads, while configurations from approximately 4 to 16 heads can be provided depending on the required output and application.

What is the production speed?

A typical 10-head configuration can achieve approximately 25–35 bottles/min, while bag filling applications can reach approximately 65 bags/min, depending on product and packaging conditions.

Can the machine be connected with a complete automatic packaging line?

Yes. The weighing and filling machine can be integrated with automatic feeding, bottle/can handling, cap placing, sealing, labeling, batch coding, inkjet printing, checkweighing and conveyor systems.

Can the machine fill different types of containers?

Yes. The system can be designed for suitable plastic cans, paper cans, metal/iron cans, bottles, jars and other customized containers.