Single Head Rotary Dry Syrup Powder Filling Machine
Application :
Our Machine suitable for dry syrup, talcum, spices powder, flour Free Flowing Powders Chemicals, Pharmaceutical Powers, Food & Beverages, Cosmetics powder, Pesticides Powder etc.
Description:
Bottle’s are coming from two ways conveyor & stopping by star wheel & fill through dozing wheel, accordingly can fill up to 30 gms up to 60 gms can fill by double doze. Setting of the dozing size is to be made by the help of Dozing arrangement [dozer].
Fill Capacity:
12 gms to 30 gms/ single doze with different powder wheel & up to 60 gms fill by double size fill depending on neck diameter and powder characteristics.
Accuracy :
+2% for Depending Upon the Consistency, Uniformity & Bulk Density of Powder under the Controlled Level of Humdity Below 30%.
Operation of the Equipments :
Conveyor transfer the bottles on to the start plate which indexes the tubes to the powder wheel where dosing of powder takes place. There are two powders Wheel given for dozing of the powder in the bottles. The powder is stored in a hopper which is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density.
The powder wheel has eight rotating ports which rotate at pre-determined speed below the powder hopper with practically no clearance. The wheel consists of piston in each port, behind which there is vacuum plate again without any clearance with the help of spring pressure. Precise volume of powder is sucked with the help of vacuum, volume defined by the piston length and diameter is dozed in to the tubes while getting index and achieving the position vertically above the tubes.
Technical Details :
| Model No. | SBPF-D-40 |
| Product | Dry Syrup Powder |
| Out Put | Up to 30 Bottle Per Minute |
| Electrical Motor | 1 H.P, 440 Volts, 3 Phase, 4 Wire Systems, 50 Hz |
| Accuracy | ± 1% depending upon consistency and uniformity of bulk density of Powder under controlled level of humidity (below 28% Rh) |
| Compressed Air | Max. 2 Kg /Cm2 Oil Free |
| Vacuum Pump | 500 Liters Capacity for each head |
Salient Features :
- Design confirms cGMP Norms.
- All contact parts of SS 316
- Powder wheel piston adjustable depending to filling.
- Body makes to M.S. angle structure all covering to SS 304.
- Two bottles setting separate adjusting for cantering to powder filling station. Salient Features of the Equipments.
- No Container - No Filling" system eliminates wastage of costly powder
- Over Load Relay for any over load accident.
- Imported Gear Box with motor.
- A.C. Frequency Drive
- Acrylic Cabinet with imported Aluminium Structure provided on extra cost.
Single Head Rotary Dry Syrup Powder Filling Machine – 25 mg to 10 g
Multipack Single Head Rotary Dry Syrup Powder Filling Machine is designed for accurate and controlled filling of small quantities of powder from 25 mg to 10 g into vials, bottles and other suitable containers. The machine is suitable for pharmaceutical, cosmetic, bleach powder and other specialty powder applications where precise low-volume dosing and consistent filling performance are required.
The rotary configuration provides controlled container movement through the filling station, while the powder dosing system can be configured according to the product’s bulk density, flowability, particle size and required filling accuracy.
Small Volume Powder Filling Machine
The machine is particularly suited for applications requiring small-dose powder filling, including quantities from 25 mg up to 10 g, subject to product trials and the selected dosing configuration.
Typical containers can include:
- Small pharmaceutical vials
- Cosmetic containers
- Small bottles
- Specialty powder containers
- Laboratory and sample containers
- Other suitable small-volume containers
Applications
The machine can be configured for suitable products used in:
Pharmaceutical
- Dry injectable powders
- Pharmaceutical powder formulations
- Small-dose specialty powders
- Vial-based powder products
Cosmetic & Personal Care
- Cosmetic powders
- Specialty treatment powders
- Sample-size cosmetic products
Chemical / Bleach
- Suitable bleach powder formulations
- Specialty chemical powders
- Small-volume chemical products
Product compatibility must be confirmed through trials, particularly for reactive, hygroscopic, dusty or chemically aggressive powders.
Working Process
Container Feeding → Rotary Positioning → Single Head Powder Filling → Filling Verification / Discharge
Depending on the required packaging line, the machine can be connected to:
Vial/Bottle Feeding → Powder Filling → Stoppering / Capping → Sealing → Labeling → Inspection → Cartoning
Key Features
- Single-head rotary filling arrangement
- Suitable for small-volume powder filling
- Filling range: 25 mg to 10 g, subject to product and machine configuration
- Controlled rotary container handling
- Product-specific powder dosing system
- High-resolution filling adjustment options
- PLC + HMI control
- No Container – No Fill
- Stainless steel machine construction
- SS316 product-contact components available
- Compact machine footprint
- Easy cleaning and maintenance
- Quick-change parts for different vial/container sizes
- Suitable for pharmaceutical and specialty powder applications
- Optional vacuum/dust-control arrangement
- Integration with stoppering, capping and sealing systems
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Type | Single Head Rotary Powder Filling Machine |
| Application | Dry Syrup / Specialty Powder |
| Filling Head | Single |
| Filling Range | 25 mg – 10 g |
| Dosing System | Product-Specific Powder Dosing |
| Container | Vials / Bottles / Suitable Small Containers |
| Operation | Automatic |
| Control | PLC + HMI |
| Construction | Stainless Steel |
| Product Contact Parts | SS316 / as specified |
| Container Handling | Rotary |
| Filling Accuracy | Product dependent |
| Production Capacity | Application dependent |
| Change Parts | Available |
The 25 mg–10 g range should be treated as an application-specific range. Actual achievable accuracy and speed depend on powder properties, density, particle size, filling mechanism, container dimensions and required dose.
Low-Dose Powder Filling
Small-dose powder filling requires careful control of the dosing mechanism because even minor variations can represent a significant percentage of the target fill weight.
For 25 mg to 10 g applications, Multipack can evaluate:
- Powder bulk density
- Particle size distribution
- Flowability
- Static characteristics
- Moisture/hygroscopicity
- Required filling tolerance
- Container neck dimensions
- Required production speed
Product trials are recommended before finalizing the filling technology and machine configuration.
Pharmaceutical Vial Filling
For pharmaceutical applications, the machine can be configured for suitable vial handling and hygienic construction.
A typical process can be:
Vial Feeding → Rotary Powder Filling → Rubber Stoppering → Capping/Crimping → Inspection → Labeling
For sterile injectable applications, the complete equipment configuration must be designed according to the required sterile process, containment strategy, validation and applicable regulatory requirements.
Cosmetic & Chemical Powder Filling
For cosmetic and chemical products, the filling system can be configured according to product characteristics. For bleach or chemically aggressive products, material compatibility, dust control, operator safety and corrosion resistance should be evaluated before final machine selection.
Why Choose Multipack?
Multipack manufactures and exports customized small-volume powder filling machines for pharmaceutical, cosmetic, chemical, nutraceutical and specialty applications.
Our engineering team can configure the machine according to:
- 25 mg–10 g filling requirements
- Powder characteristics
- Vial/container dimensions
- Required filling tolerance
- Production capacity
- Dust-control requirements
- Automation level
- Stoppering, capping and sealing requirements
