Automatic Double Head Auger Type Powder Filling Machine
(Photograph is for the reference purpose only. Machine Construction & Specification are subject to change without prior Notice due to Continues up-gradation Process)
Description :
Automatic Auger Type Dry Syrup Powder Filling Machine is a compact model used for filling Dry Syrup Powder in bottles.
Operations :
The incoming dry bottle sterilized is fed through the in feed Turn Table with suitably guided on the moving Delran flat conveyor belt at the required speed for feeding. There are two separate filling head mounted on machine top plate in the same line. When bottle reaches to the first filling station, it will be held by the pneumatic bottle holder. Immediately it will be sensed by the bottle sensor as soon as it gets signals from sensor magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, where rotation time is previously saved in PLC control. After filling of first bottle pneumatic piston goes back and release the first bottle to move on conveyor, by the same time second bottle also moves along with the first bottle in empty condition. In second filling head same operation will be performed but this time second bottle get filled and first bottle moves further for next operation. The main advantage of this machine is Pneumatic bottle holding system is directly connected with Auger rotation, so till bottle get filled with powder as per set value pneumatic system will not going to release the bottle.
Technical Details :
| Model | SBAF-100 |
| Direction | Left To Right. |
| Production Rate | Up to 80 Bottles per minute |
| Fill Capacity | 5 gms to 500 gm (with different set of Auger and funnel) Fill range depending upon Bottle opening and bulk density of powder. |
| Accuracy | ± 2% depending upon consistency and the Uniformity of bulk density of powder under controlled level of Humidity (i.e.35%) |
| No. of Heads | DOUBLE |
| Electrical Supply | 2.00 HP For Main Drive. 0.25 HP for conveyor |
| Power Requirement | 440 Volts, 3 Phase (4 wire System) 50 Hz. |
| Height of Conveyor | Adjustable from 850 To 900 MM |
| Pneumatic Air | Filtered, oil free, sterile low pressure AIR at 5kg/cm2 |
Salient Features:
- Total Compact GMP model.
- All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/ Sterilization.
- "NO BOTTLE, NO FILL" System eliminates wastage of costly powder.
- Conveyor driving is through High quality imported Gear motor Machine speed can be adjusted by A.C. Frequency drive, which is time saving.
- Machine is provided with delrin conveyor belt to avoid sticking of vial on conveyor.
- Single track bottle movement, reduces setting of supporting guide rails and semi skilled person can also easily operate the machine.
- Pneumatic bottle holding system is connected with auger rotation, which eliminates chances of bottle transfer before completion of filling operation.
- No change parts are required for any change in bottle diameter from 30 to 120 ml.
- Imported Gear Motor for Conveyor drive.
- A.C. Frequency drives for Conveyor drive.
- "No Bottle, No Filling" System.
- Pneumatic bottle holding system.
Automatic Double Head Auger Powder Filling Machine – Auger Filler
Multipack Automatic Double Head Auger Powder Filling Machine is a high-efficiency powder dosing and filling machine designed for accurate and consistent filling of bottles, jars, containers, tins, cans and other suitable packaging formats.
With two synchronized auger filling heads, the machine fills two containers simultaneously, providing increased production output compared with a single-head filler while maintaining a compact and flexible machine configuration.
Automatic Double Head Auger Powder Filler
The machine uses precision auger screw technology for controlled powder dosing. The auger system can be customized according to the product’s bulk density, flowability, particle size, filling weight and required production capacity.
It is suitable for pharmaceutical, nutraceutical, food, cosmetic, chemical and industrial powder filling applications.
Working Process
Container Infeed → Container Positioning → Double Head Auger Dosing → Powder Filling → Filled Container Discharge
For complete automation:
Container Unscrambler → Double Head Auger Filler → Cap Feeder → Capping/Seaming → Sealing → Labeling → Coding → Inspection → Case Packing
Key Features
- Two-head automatic auger filling system
- Two containers filled simultaneously
- Precision powder dosing
- Servo-driven auger option
- Adjustable filling parameters
- PLC + HMI touchscreen control
- No Container – No Fill
- Automatic container positioning
- Stainless steel machine construction
- SS316/SS316L product-contact parts available
- Recipe management
- Easy cleaning and maintenance
- Quick changeover with suitable change parts
- Compact machine footprint
- Suitable for bottles, jars, tins and containers
- Integration with capping, sealing and labeling machines
Applications
The Automatic Double Head Auger Powder Filling Machine is suitable for:
Pharmaceutical & Nutraceutical
- Pharmaceutical powders
- Nutraceutical powders
- Protein powders
- Milk powders
- Oral powder formulations
Food
- Spice powders
- Flour
- Coffee powder
- Food ingredients
- Baking powders
Cosmetic & Chemical
- Talcum powder
- Cosmetic powders
- Detergent powder
- Chemical powders
- Industrial powders
Product suitability should be confirmed based on powder flowability, bulk density, particle size and filling requirements.
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Type | Automatic Double Head Auger Powder Filling Machine |
| Filling Heads | 2 |
| Dosing Technology | Auger Screw |
| Product | Powder |
| Container | Bottle / Jar / Tin / Can / Container |
| Operation | Automatic |
| Control | PLC + HMI |
| Auger Drive | Servo / Application Specific |
| Construction | Stainless Steel |
| Product Contact Parts | SS316/SS316L |
| Filling Range | Application dependent |
| Production Capacity | Product and filling range dependent |
| Filling Accuracy | Product and configuration dependent |
| Change Parts | Available |
Actual filling accuracy and production output depend on powder characteristics, target filling weight, auger design, container dimensions and operating conditions.
Advantages of Double Head Auger Filling
A double-head configuration provides a practical balance between production capacity, flexibility and machine footprint.
Compared with a single-head filler, two containers can be filled during each filling cycle, making it suitable for manufacturers looking to increase production without moving immediately to a larger multi-head system.
Configuration Comparison
| Configuration | Main Advantage |
|---|---|
| Single Head | Flexible and compact |
| Double Head | Higher output with compact footprint |
| Three Head | Increased production capacity |
| Four Head | Higher simultaneous filling capacity |
Pharmaceutical Powder Filling
For pharmaceutical applications, the machine can be configured with hygienic construction and suitable product-contact materials.
A typical line can include:
Bottle Unscrambler → Double Head Auger Filler → Cap Feeder → Capping → Induction Sealing → Labeling → Batch Coding → Inspection
Tin & Container Powder Filling
For tins and cans, the machine can be integrated with suitable container feeding, positioning and closure systems.
Typical process:
Tin/Can Feeding → Double Head Auger Filling → Lid Placement → Seaming/Closing → Coding → Labeling → Case Packing
Complete Automatic Powder Packaging Line
Multipack can integrate the Double Head Auger Filler with:
Powder Hopper → Feeding System → Double Head Auger Filler → Capping/Seaming → Sealing → Labeling → Checkweigher → Metal Detector → Cartoning → Case Packing → Palletizing
Why Choose Multipack?
Multipack manufactures and exports automatic auger powder filling machines and complete powder packaging systems for pharmaceutical, food, nutraceutical, cosmetic, chemical and industrial applications.
The Double Head Auger Powder Filler can be customized according to:
- Product characteristics
- Filling weight
- Container dimensions
- Production capacity
- Filling accuracy
- Auger configuration
- Automation requirements
- Upstream and downstream equipment
