Automatic Single Head Rotary Dry Syrup Powder Filling Machine
Application :
Our Powder Filling Machine suitable for dry syrup, talcum, spices powder, flour Free Flowing Powders Chemicals, Pharmaceutical Powers, Food & Beverages, Cosmetics powder, Pesticides Powder etc.
Description:
Bottle’s are coming from two ways conveyor & stopping by star wheel & fill through dozing wheel, accordingly can fill up to 30 gms up to 60 gms can fill by double doze. Setting of the dozing size is to be made by the help of Dozing arrangement [dozer].
Fill Capacity:
12 gms to 30 gms/ single doze with different powder wheel & up to 60 gms fill by double size fill depending on neck diameter and powder characteristics.
Accuracy :
+2% for Depending Upon the Consistency, Uniformity & Bulk Density of Powder under the Controlled Level of Humdity Below 30%.
Operation of the Equipments :
Conveyor transfer the bottles on to the start plate which indexes the tubes to the powder wheel where dosing of powder takes place. There are two powders Wheel given for dozing of the powder in the bottles. The powder is stored in a hopper which is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density.The powder wheel has eight rotating ports which rotate at pre-determined speed below the powder hopper with practically no clearance. The wheel consists of piston in each port, behind which there is vacuum plate again without any clearance with the help of spring pressure. Precise volume of powder is sucked with the help of vacuum, volume defined by the piston length and diameter is dozed in to the tubes while getting index and achieving the position vertically above the tubes.
Technical Details :
| Model No. | SBPF-D- 40/ 80 - Powder Filling Machine |
| Product | Dry Syrup Powder |
| Out Put | Up to 30 to 70 Bottle Per Minute |
| Electrical Motor | 1 H.P, 440 Volts, 3 Phase, 4 Wire Systems, 50 Hz |
| Accuracy | ± 1% depending upon consistency and uniformity of bulk density of Powder under controlled level of humidity (below 28% Rh) |
| Compressed Air | Max. 2 Kg /Cm2 Oil Free |
| Vacuum Pump | 500 Liters Capacity for each head |
Salient Features:
- Design confirms cGMP Norms.
- All contact parts of SS 316
- Powder wheel piston adjustable depending to filling.
- Body makes to M.S. angle structure all covering to SS 304.
- Two bottles setting separate adjusting for cantering to powder filling station. Salient Features of the Equipments.
- No Container - No Filling" system eliminates wastage of costly powder
- Over Load Relay for any over load accident.
- Imported Gear Box with motor.
- A.C. Frequency Drive
- Acrylic Cabinet with imported Aluminium Structure provided on extra cost.
Automatic Single Head Rotary Dry Syrup Powder Filling Machine – Vacuum Port Wheel
Multipack Automatic Single Head Rotary Dry Syrup Powder Filling Machine with Vacuum Port Wheel is designed for accurate and controlled filling of dry syrup powder into pharmaceutical bottles. The rotary filling system combines single-head powder dosing with a vacuum port wheel arrangement to support efficient powder transfer and controlled bottle handling.
The machine is suitable for pharmaceutical manufacturers looking for an automated solution for dry syrup powder filling with synchronized rotary bottle movement, controlled dosing and hygienic machine construction.
Automatic Rotary Dry Syrup Powder Filling
The machine is designed for filling dry syrup formulations into bottles using a product-specific powder dosing system. The rotary mechanism indexes bottles through the filling station while maintaining controlled positioning.
The vacuum port wheel arrangement can be configured as part of the powder filling process according to the product characteristics and required machine design.
Typical Process
Bottle Infeed → Bottle Positioning → Rotary Bottle Transfer → Vacuum Port Wheel / Powder Filling → Filled Bottle Discharge
The filler can be integrated with downstream equipment such as:
Capping → Induction Sealing → Labeling → Batch Coding → Inspection → Cartoning
Vacuum Port Wheel Technology
The vacuum port wheel is designed to support controlled handling of the powder filling operation. Depending on the product and machine configuration, the system can assist with powder transfer, controlled dosing and minimizing powder dispersion during filling.
The vacuum arrangement can be engineered according to:
- Powder characteristics
- Bottle neck dimensions
- Filling quantity
- Product flowability
- Required production speed
- Filling-system configuration
Actual vacuum requirements should be established through product trials and process evaluation.
Key Features
- Automatic single-head rotary configuration
- Designed for dry syrup powder filling
- Vacuum port wheel arrangement
- Controlled rotary bottle handling
- Product-specific powder dosing system
- Automatic bottle positioning
- PLC + HMI control
- No Bottle – No Fill operation
- Stainless steel construction
- SS316 product-contact components available
- Compact machine footprint
- Adjustable filling parameters
- Easy operation and cleaning
- Change parts for different bottle sizes
- Suitable for integration with capping and labeling equipment
Applications
The machine is primarily intended for suitable pharmaceutical dry powder formulations, including:
- Dry syrup powder
- Pharmaceutical oral powders
- Pediatric dry syrup formulations
- Suitable antibiotic dry powder formulations
- Other pharmaceutical powders supplied in bottles
Product suitability depends on bulk density, flowability, particle size, moisture content and filling characteristics.
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Type | Automatic Single Head Rotary Dry Syrup Powder Filling Machine |
| Filling Head | Single Head |
| Dosing Technology | Product-Specific Powder Dosing |
| Vacuum System | Vacuum Port Wheel |
| Product | Dry Syrup Powder |
| Container | Pharmaceutical Bottle |
| Operation | Automatic |
| Control | PLC + HMI |
| Construction | Stainless Steel |
| Product Contact Parts | SS316 / as specified |
| Filling Range | Application dependent |
| Production Capacity | Product and configuration dependent |
| Bottle Size | Customer requirement |
| Change Parts | Available |
Actual filling accuracy, vacuum requirements and production capacity depend on the product characteristics, filling volume, bottle dimensions and final machine configuration.
Pharmaceutical-Oriented Design
The machine can be configured for pharmaceutical production with hygienic construction and appropriate stainless-steel materials.
Possible features include:
- Smooth and cleanable surfaces
- Suitable product-contact materials
- Controlled powder handling
- No Bottle – No Fill
- Bottle presence detection
- Vacuum monitoring where required
- PLC-based process control
- HMI parameter management
- Safety interlocks
The final configuration should be established according to the customer’s GMP, validation, process and regulatory requirements.
Complete Dry Syrup Packaging Line
Multipack can integrate the rotary powder filler into a complete dry syrup packaging line:
Bottle Unscrambler → Rotary Dry Syrup Powder Filling → Capping → Induction Sealing → Labeling → Batch Coding → Inspection → Cartoning → Case Packing
This provides an integrated solution for pharmaceutical manufacturers requiring automated dry syrup filling and packaging.
Why Choose Multipack?
Multipack manufactures and exports pharmaceutical powder filling machines and automated packaging systems, with customized solutions for dry syrup and other pharmaceutical powder applications.
The machine can be configured according to:
- Product formulation
- Powder characteristics
- Filling quantity
- Bottle dimensions
- Required production speed
- Vacuum requirements
- Automation level
- Downstream packaging equipment
