Rotary Monoblock 12x8 Dry Syrup Powder Filling & Capping Machine
Applications:
Our Machine suitable for dry syrup, talcum, spices powder, flour Free Flowing Powders Chemicals, Pharmaceutical Powers, Food & Beverages, Cosmetics powder, Pesticides Powder etc.
Description:
The Automatic High Speed Rotary Monoblock 12x8 Head Dry Syrup Powder Filling & Capping Machine Model SBPFC-120R is suitable for Glass, Plastic, PET, HDPE, and LDPE Bottles with maximum speed of 100 Bottles per minute depending on Powder Fill Volume, Type of Powder, Bottle Diameter and Bottle Neck Diameter.
Machine in Stainless Steel Finish with heavy duty frame structure with S.S, Cladding. All parts coming in contact with Powders are made from SS316 Materials and HDPE Funnels. The Machine works on proven time tested Vacuum and Air Systems to Fill powder in Bottle achieving higher speed and higher accuracy. Machine with unique Bottle Lifting and Neck Holding system avoid spillage of powder on bottle shoulder, neck and body keeps bottle clean and also avoid wastage of powder. Machines require small area due to Monoblock design with Filling and capping operation. Machine with complete synchronization of Bottle Infeed Star Wheel, Powder Wheel movement and out feed Star wheel as well as capping operation for smoother operation. Machine with Rotary Bottle Moving system ensures very high speed powder filing through independent moving funnel along with bottles for greater speed and performance without compromising speed and fill accuracy.
Machines with unique vibratory system inside the funnel helps filling of semi free flow type powder at higher speed. Machine can be used for ROPP (Alum. Cap) as well as Screw Cap with the help of change parts. However for common application of ROPP Cap and Screw Capping on same machine, please ensure that the thread of Screw Cap should not have more than 1.5 turn for Capping, for separate application any type of Cap can be used without limitation.
Technical Details :
| Bottle Diameter | Up to 85mm*, Square or Rectangular bottles can be used |
| Bottle Height | 100mm* Maximum |
| Cap | any type of ROPP or Screw Cap, Sample required for evaluation |
| Fill Range | 5gms. To 30gms. In Single Dose with the help of change parts for different fill volume |
| Fill Accuracy | +1 to 2% Depending upon the Powder, under the controlled level of Humidity |
| humidity | H Below 30% Rh required on machine to be arrange by customer |
| Electrical | 415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive |
| Power | 2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump |
| Compressed Air | Filtered, Oil Free 2kg/cm2 provided by customer only |
| Vacuum | 28” Hg. @ 300 LPM, provided by Customers only, 500LPM recommended |
| Conveyor Height | 815-940 mm |
| Overall Dimensions | 2500 mm (L) x 1250 mm (W) x 2000 mm |
Salient Features:
- No Bottle - No Fill System
- Rotary Bottle Movement System with Rotary Funnel System
- Funnel with Unique Vibratory system for filling semi free flow powder at higher speed
- All contact parts with easy removal system for Cleaning / Autoclaving / Sterilization
- Machine construction in SS304 material
- Filling Accuracy of +/- 1 to 2% depending on powder at controlled humidity below 30% Rh
- Automatic Infeed and Exit of Bottles through Star Wheel System
- No Bottle at infeed conveyor - Automatic Machine on/off system
- Low Air - Machine Stop System
- Low Vacuum - Machine Stop System
- Low Cap Level - Machine Stop System
- Automatic Cap Feeder On - Off System to avoid damage to the cap avoiding extra movement
- Toughened Glass Safety Cabinet
- Blower for dust extraction
Rotary Monoblock Powder Filling & Capping Machine – Manufacturer & Exporter
Multipack Rotary Monoblock Powder Filling & Capping Machine is an integrated automatic powder filling and bottle capping system designed for high-efficiency pharmaceutical, nutraceutical, food, cosmetic and industrial powder packaging applications.
The rotary monoblock configuration combines powder filling and capping operations within a compact machine platform. This synchronized arrangement reduces intermediate bottle handling, saves floor space and provides a continuous automated packaging process.
Rotary Monoblock Powder Filling Machine
The machine is designed to accurately dose powdered products into bottles using a suitable auger-based powder filling system. The rotary indexing mechanism transfers containers through the filling and capping stations in a controlled sequence.
The filling system can be configured according to the powder’s bulk density, flowability, particle size, filling range and production requirements.
Working Process
Bottle Infeed → Bottle Positioning → Rotary Powder Filling → Cap Feeding → Cap Placement → Capping → Bottle Discharge
The machine can be integrated with additional equipment for a complete automated packaging line.
Key Features
- Automatic rotary monoblock configuration
- Integrated powder filling and capping
- Precision auger dosing system
- Multiple filling-head configurations available
- Automatic cap feeding and placement
- Automatic screw capping
- PLC + HMI control system
- No Bottle – No Fill operation
- Stainless steel machine construction
- SS316 product-contact components available
- Compact footprint
- Controlled bottle transfer
- Easy operation and cleaning
- Adjustable filling parameters
- Quick-change parts for different container sizes
- Suitable for pharmaceutical and industrial powder applications
Applications
The Rotary Monoblock Powder Filling & Capping Machine can be used for:
- Pharmaceutical powders
- Dry syrup powder
- Nutraceutical powders
- Protein powder
- Milk powder
- Food powders
- Spice powders
- Cosmetic powders
- Talcum powder
- Chemical powders
- Other suitable powdered products
Product suitability should be confirmed based on powder flowability, bulk density, particle characteristics and required filling quantity.
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Type | Rotary Monoblock Powder Filling & Capping Machine |
| Filling System | Auger / Product-Specific Dosing System |
| Filling Heads | Application dependent |
| Capping | Automatic |
| Container | Bottle / Jar / Suitable Container |
| Operation | Automatic |
| Control | PLC + HMI |
| Drive | Servo / Application Specific |
| Construction | Stainless Steel |
| Product Contact Parts | SS304 / SS316 |
| Filling Range | Application dependent |
| Production Capacity | Product and configuration dependent |
| Cap Type | According to customer requirement |
| Change Parts | Available for different sizes |
Actual filling accuracy and output depend on product characteristics, filling weight, container size, dosing configuration, cap type and operating conditions.
Rotary Monoblock Advantages
A rotary monoblock design provides several advantages for automated powder packaging:
- Compact machine layout
- Reduced bottle transfer between operations
- Synchronized filling and capping
- Reduced manual handling
- Improved production flow
- Consistent container positioning
- Efficient use of production floor space
- Easy integration into complete packaging lines
Pharmaceutical Powder Packaging
For pharmaceutical applications, the machine can be configured with hygienic construction and appropriate product-contact materials.
A typical automated pharmaceutical powder line can be configured as:
Bottle Unscrambler → Rotary Powder Filling & Capping → Induction Sealing → Labeling → Batch Coding → Inspection → Cartoning → Case Packing
For sterile or specialized pharmaceutical applications, the machine configuration should be established according to the specific product, container-closure system and process requirements.
Automation & Control
The machine can incorporate a PLC-based control system with an HMI touchscreen for operating and monitoring the filling and capping processes.
Possible control functions include:
- Filling parameter adjustment
- Machine speed control
- Recipe management
- No Bottle – No Fill
- Cap presence monitoring
- Capping fault detection
- Alarm indication
- Emergency stop and safety interlocks
- Production monitoring
Why Choose Multipack?
Multipack manufactures and exports powder filling machines, rotary monoblock fillers and complete powder packaging lines for pharmaceutical, food, nutraceutical, cosmetic and chemical industries.
Our engineering team can configure the machine according to:
- Powder characteristics
- Filling range
- Bottle dimensions
- Cap and closure type
- Production capacity
- Required automation
- Upstream and downstream equipment
