Auger Filler Linear and Rotary Filling Line Worldwide Demand

Packaging isn’t always just about giving the product an attractive box. Packaging is the science, artwork and technology of enclosing or shielding products for distribution, storage, sale, and use. Packaging additionally refers back to the technique of designing, evaluating, and generating packages.

Powder fillers come in three primary types: net Weight Fillers, Auger Fillers and Cup Fillers. All 3 have specific characteristics with advantages and disadvantages for various products which includes powders, granules, and even for parts counting.

Auger fillers are machines which fill the right amount of a product into its container. The product is stored in a vessel called the hopper and in each cycle, the filler dispenses a predetermined amount of the product into the package. The package, a bottle for example, may be held in hand for manual filling or may be queued up for filling using a conveyor system for automated filling.

An auger is a drill in the shape of a screw for drilling accurate holes in materials. The word is also used for a screw shaped material transporter which could move materials forward as it rotates. An auger filler dispenses materials using an auger screw, as a result the name.

We have wide range with broad selection of Auger filling line both semi-auto/automatic Auger Powder Filling Machine and Rotary Powder Filling Machine in which various filling systems such as Multi head Weight , Volumetric cup, Load Cell/Weight Based Servo Auger Filling systems.

Rotary and Linear Auger Powder Filler  –  Single or multiple head Servo auger filler line with conveyor best suitable to fill free flow or non-free flow powder in to various type of container.

Servo Auger filler systems enable you to achieve precise, repeatable filling cycles. With each fill cycle, the servo accelerates at chosen speed rotates a selected number of revolutions and stop with repeatable filling and accuracy cycle each time.

  • Semi Auto Auger filler
  • Automatic single head auger filler
  • Two head Auger filler
  • Three head Auger filler , Four head Auger filler
  • Rotary Auger filler 

Semi Auto Auger Filler:- 

Semi-automatic powder packing machine is well suited for the filling tiny powder, ultra-fine powder and granules. Each machine is based on a heavy-duty stainless steel frame. All contact parts made of food grade materials, therefore, is your best choice for any customer that desires economical, repeatable and accurate filling of powders, granules, and other similar products.

Detailed Description of semi automatic auger filling machine

  • All the main parts ,except the motor, are made of stainless steel,composite transparent hopper,easy to clear.
  • Adopts servo (or step) motor driven,difficult to wear out, accurate positioning,manual control and stable working performance.
  • Adopt plc control, stable work performance, high precision
  • English and chinese touch screen,shows the working state, operating instructions , fault status and production statistics clearly, very easy to operate.
  • Has the record function for the powder ingredients, could be storaged for later use. At most could record 10 ingredients.
  • By replacing the screw,the machine is also workable for either powder or some small granular material
  • Installation of centrifugal device to make sure higher packing precision of some good fluidity material
  • As to powder material,can also equipped with the dust collection device to make sure good working environment.

Automatic single head auger filler:- 

Automatic Auger Type Dry Syrup Powder Filling Machine is a compact model used for filling Dry Syrup Powder in bottles. Our Machine suitable for dry syrup, talcum, spices powder, flour Free Flowing Powders Chemicals, Pharmaceutical Powers, Food & Beverages, Cosmetics powder, Pesticides Powder etc.

The main advantage of this machine is Pneumatic bottle holding system is directly connected with Auger rotation, so till bottle get filled with powder as per set value pneumatic system will not going to release the bottle.


Detailed Description of Automatic single head auger filler

  • Total Compact c GMP model.
  • All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/ Sterilization.
  • “NO BOTTLE, NO FILL” System eliminates wastage of costly powder.
  • Conveyor driving is through High quality imported Gear motor.
  • Machine speed can be adjusted by A.C. Frequency drive, which is time saving.
  • Machine is provided with Delran conveyor belt to avoid sticking of vial on conveyor.
  • Single track bottle movement, reduces setting of supporting guide rails and semi skilled person can also easily operate the machine.
  • Pneumatic bottle holding system is connected with auger rotation, which eliminates chances of bottle transfer before completion of filling operation.
  • No change parts are required for any change in bottle diameter from 30 to 120 ml.
  • Imported Gear Motor for Conveyor drive.
  • C. Frequency drives for Conveyor drive.
  • “No Bottle, No Filling” System.
  • Pneumatic bottle holding system.

Two head Auger filler:-

SBAF-D-100 Automatic Double Head Auger Type Dry Syrup Powder Filling Machine is a compact model used for filling Dry Syrup Powder in bottles.

Bottle and Jar Auger filler for Rock Salt , Seasoning , Grass Seed , Baking Soda ,Dough Powder auger filler. The incoming dry bottle (sterilized and silicones) are fed through the infeed Turn Table with suitably guided on the moving Delran flat conveyor belt at the required speed for feeding. There are two separate filling head mounted on machine top plate in the same line. When bottle reaches to the first filling station, it will be held by the pneumatic bottle holder.

Detailed Description of Two  head auger filler

  • Total Compact cgmp model.
  • All parts and assemblies coming in contact with powder are made of S.S.316 “NO BOTTLE, NO FILL” System eliminates wastage of costly powder.
  • Conveyor driving is through High quality imported Gear motor.
  • Machine speed can be adjusted by A.C. Frequency drive, which is time saving.
  • Machine is provided with delrin conveyor belt to avoid sticking of vial on conveyor.
  • Single track bottle movement, reduces setting of supporting guide rails and semi skilled person can also easily operate the machine.
  • Pneumatic bottle holding system is connected with auger rotation, which eliminates chances of bottle transfer before completion of filling operation.
  • Total PLC control for the machine.
  • No change parts are required for any change in bottle diameter from 30 to 120 ml.

 

Three head Auger filler , Four head Auger filler:-

Automatic Auger Type Dry Syrup Powder Filling Machine is a compact model used for filling Dry Syrup Powder in bottles. Our Machine suitable for dry syrup, talcum, spices powder, flour Free Flowing Powders Chemicals, Pharmaceutical Powers, Food & Beverages, Cosmetics powder, Pesticides Powder etc. The incoming dry bottle sterilized is fed through the in feed Turn Table with suitably guided on the moving Delran flat conveyor belt at the required speed for feeding. There are two separate filling head mounted on machine top plate in the same line. When bottle reaches to the first filling station, it will be held by the pneumatic bottle holder.

Detailed Description of Three head Auger filler , Four head Auger filler

  • Total Compact c GMP model.
  • All parts and assemblies coming in contact with powder and rubber stopper are made of S.S.316 and easily removable for mandatory Autoclaving/ Sterilization.
  • “NO BOTTLE, NO FILL” System eliminates wastage of costly powder.
  • Conveyor driving is through High quality imported Gear motor
  • Machine speed can be adjusted by A.C. Frequency drive, which is time saving.
  • Machine is provided with delrin conveyor belt to avoid sticking of vial on conveyor.
  • Single track bottle movement, reduces setting of supporting guide rails and semi skilled person can also easily operate the machine.
  • Pneumatic bottle holding system is connected with auger rotation, which eliminates chances of bottle transfer before completion of filling operation.
  • No change parts are required for any change in bottle diameter from 30 to 120 ml.
  • Imported Gear Motor for Conveyor drive.
  • C. Frequency drives for Conveyor drive.
  • “No Bottle, No Filling” System.
  • Pneumatic bottle holding system.

Rotary Auger filler:- 

The Rotary Auger filler Head Dry Syrup Powder Filling & Capping Machine Model SBPFC-120R is suitable for Glass, Plastic, PET, HDPE, and LDPE Bottles with maximum speed of 100 Bottles per minute depending on Powder Fill Volume, Type of Powder, Bottle Diameter and Bottle Neck Diameter.

All-Fill’s line of high speed automatic rotary fillers provides high throughput and speeds for even the most demanding production environments. Rotary auger filling systems operate continuously with product dispensed into funnels traveling on a circular, multi-position turret. Containers are transported to the turret by an integral in feed conveyor.

Detailed Description of Rotary Auger filler

  • No Bottle – No Fill System
  • Rotary Bottle Movement System with Rotary Funnel System
  • Funnel with Unique Vibratory system for filling semi free flow powder at higher speed
  • All contact parts with easy removal system for Cleaning / Autoclaving / Sterilization
  • Machine construction in SS304 material
  • Filling Accuracy of +/- 1 to 2% depending on powder at controlled humidity below 30% Rh
  • Automatic Infeed and Exit of Bottles through Star Wheel System
  • No Bottle at infeed conveyor – Automatic Machine on/off system
  • Low Air – Machine Stop System
  • Low Vacuum – Machine Stop System
  • Low Cap Level – Machine Stop System
  • Automatic Cap Feeder On – Off System to avoid damage to the cap avoiding extra movement
  • Toughened Glass Safety Cabinet
  • Blower for dust extraction

Optionally customer can take Powder feeding systems Vacuum type powder transfer , Auger screw type powder feeding , Hopper with Mesh , Feed worm systems for container handling during powder filling with high speed or special shape bottle / jar ,  Servo base Auger filler unit, We have also dust collection unit and conveying systems. This unit works on PLC with color touch screen. Enclosed system is used to avoid powder Dusting and human safety

  • 7” Color Touch Screen with PLC for Various Error Message and Control System
  • Heavy Rugged, Reliable Construction.
  • Servo Auger Drive with Independent Agitator and Servo Motor.
  • No Bottle No Filling, Out Feed Jam Machine Stop, Low Powder Level in Hoper Machine Stop, Etc.
  • Programmable For Multi Speed and Profile Filling Cycles
  • Multiple Adjustments without the Need to Stop the Machine.
  • Designed For Easy Change-Over And Cleaning.
  • Integrated Fault Light And Alarm to Inform Operator Production Error
  • Individual Auger Head Adjustment for Fine Tuning.
  • All Contact Parts Are SS-316, PTFE and Non-Contact Parts SS 304, MS Frame Structure with SS Cladding
  • All Product Contact Parts Easy Removable For Sterilize.
  • Adjustable Conveyor Guide Rails to Accommodate with Different Products.
  • Pneumatic Bottle Stopper for Smooth and Accurate Container Handling
  • Fully Interlocked Guarding For Filling Zone Protection Safety
  • High Filling Accuracy: ± 2 To 3% Semi Auto Auger filler